XV535 carb problem cure

Discussion in 'UK Motorcycles' started by Mungo \Two Sheds\ Toadfoot, May 31, 2007.

  1. Nothing much to see here, I'm just recording a cure for a Virago carburation
    problem so it can be Googled for as it seems quite a common thing.

    My XV535 was bogging down at high revs and I was having to back off the
    throttle to make the engine rev any faster. I suspected the diaphragms might
    be damaged so had them out, polished up the slides, checked for splits etc.
    Nothing; all perfect. Balanced the carbs to no avail, weakened the mixture,
    new plugs, cleaned out the air filter, checked the intakes for air leaks...
    nuffin helped.

    I took the carbs off and removed every single jet to make sure they were
    clean, which is where I discovered a potential problem: inside each float
    chamber is a jet block with three holes in the bottom (a novelty which may
    well appeal to some). Two of these holes contain a jet, which can be
    unscrewed and cleaned, and the other is just a blind hole. The two jet holes
    are supposed to be blanked off with rubber bungs which look like top hats.
    If these have been removed at any time it would be easy to forget them, or
    to put them in the wrong two of the three available holes.. This is what had
    happened with mine. Simply swapping one of the bungs into the correct
    orifice cured the bogging-down completely and it now revs like a mad
    bastard. Or as close as a 535cc V-twin can get to being a mad bastard.
    Definitely better anyway. The bungs do go a bit soft too, so could leak
    petrol past.

    I also bent the tabs on each float up very slightly to weaken the mixture a
    bit as the plugs indicated it was running a bit rich.

    That's it. Done my bit for mankind today. I'm off for a beer.
     
    Mungo \Two Sheds\ Toadfoot, May 31, 2007
    #1
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  2. Mungo \Two Sheds\ Toadfoot

    Pip Luscher Guest

    It's always nice to sort a problem like that.
     
    Pip Luscher, May 31, 2007
    #2
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  3. Mungo \Two Sheds\ Toadfoot

    PWCA Guest


    Mmm that wont weaken the mixture
     
    PWCA, May 31, 2007
    #3
  4. That was my thinking too but Mr Clymer says "d. Carefully adjust the tang
    (Figure 50) on the float. Bending the float upward very slightly to lower
    the fuel level; bend the tang downward to raise the fuel level. If the fuel
    level is set too high, the result with be a rich air-fuel mixture. If it is
    set too low, the mixture will be too lean.
    e. Install the needle valve, float and float bowl.

    9. Install the carburetor assembly and repeat this procedure until both fuel
    levels are correct.

    CAUTION

    The floats on both carburetors must be adjusted to the correct position to
    maintain the same air-fuel mixture to each cylinder."

    ....So I thought 'Who am I to argue with him?'
     
    Mungo \Two Sheds\ Toadfoot, May 31, 2007
    #4
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