The Daily Beav/Owen Ping - Spray guns.

Discussion in 'UK Motorcycles' started by Krusty, Mar 6, 2007.

  1. Krusty

    Krusty Guest

    I've got my lovely new compressor sat in the garage now, & a Machine
    Mart gift voucher to play with, so it's time to pick a spray gun. The
    compressor's 2.5hp, 50 litre, 12.5 cfm. So....

    Gravity or syphon? HVLP or 'normal'? What to avoid, what to look for
    etc.

    2.5hp looks like it may be too weedy for a gravity HVLP according to
    the Machine Mart website - but the quoted figures may be as reliable as
    bike manufacturers BHP claims so who knows[1].

    [1] Hopefully you do.

    --
    Krusty
    www.MuddyStuff.co.uk
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    Krusty, Mar 6, 2007
    #1
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  2. Krusty

    Timo Geusch Guest

    Does it give you the pressure that the cfm was measured at?
    Well, I've got a Sata Minijet 4 for bike related stuff and it was pointed
    out to me that I'd need at least a 2hp compressor to drive that[1]. And
    that gun is rated at something like 4-6cfm @ 2bar, IIRC.

    [1] I actually need to sell a bike first so I can get the compressor in, but
    that's a different problem.
     
    Timo Geusch, Mar 6, 2007
    #2
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  3. Krusty

    Beav Guest

    The best is HVLP, but you may struggle with a 2.5 horse compressor, although
    if you're sticking to small jobs, you should just about get away with one.
    And it should be gravity. FAR less overspray with HVLP and as a result, less
    wasted paint and a cleaner atmosphere.
    It IS a bit weedy, but remember, the output is measured as "continuous"
    because when a full hit paint job is being done, that's what the painter
    will be doing. Painting continuously and he won't want a drop in pressure
    part way through. Well not unless he wants an orange peel finish anyway.

    For something like a bike fuel tank, a 50 litre reservoir on your 'pressor
    won't empty to the point where it's gasping for air. It may be running in an
    attempt to "keep up", but it won't run out of gasp. However, something more
    you need to know before making your choice.

    Air line bore. It NEEDS to be a big ****-off bore to make the best from an
    HVLP gun and of course, the fittings to the gun/airline need to be HVLP
    specific and Machine Mart don't fucking sell the bloody fittings!.

    They sell the more usual PSP fitting, but the bore is slightly smaller and
    although they're perfect for JGA guns like wot we used before HVLP (and like
    wot I still use for jobs I do at home and you can't tell the difference from
    the finish), they're restrictive to HVLP.

    At work, the Boy Chic uses either Sata or Devilbiss HVLP gravity guns
    running off a 100ish CFM compressor running between 150 and 125psi. It
    rarely cranks up when he's painting, but it's huge.

    At home, I use a 3hp 'pressor with a 50 litre res running at 125 to 100 psi
    using either a Binks JGA siphon gun (Litre pot) or a "Clark special"
    (Touch-up siphon fed 1/4 litre pot) and both will be working the compressor,
    but not killing it and I've done some BIG paint jobs at home.

    For a good finish, the more important thing to look at is the needle and air
    cap size. Don't go bigger than 1.4mm for a blisteringly smart looking
    finish. 1.6 AT MOST. Forget 1.8mm and 2.0mm is for spraying concrete I
    think. The smaller the cap, the finer the spray, the better the finish, the
    easier it is to get snotters:)

    If you need anymore info.... well.


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    Beav

    VN 750
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    Beav, Mar 7, 2007
    #3
  4. Krusty

    Krusty Guest

    That doesn't sound entirely negative then.
    Ah, I didn't realise that.
    It's mainly for doing the Corvette, but due to lack of space, I'll be
    doing a panel at a time. So I guess the bonnet could be the troublesome
    panel, seeing as it's so huge. However I'm not after show quality, just
    'respectable', so if I have to do half at a time then so be it.
    8mm good enough?
    Oh great - that I didn't know.

    I woke up this morning full of snot & with a few kilos of cut glass in
    my throat, so I'm used to snotters.
    Indeed. Thanks.

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    Krusty
    www.MuddyStuff.co.uk
    Off-Road Classifieds

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    Krusty, Mar 7, 2007
    #4
  5. Krusty

    Krusty Guest

    Who knows - that'd probably involve reading the instructions!
    Not an HVLP then at a guess.


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    Krusty
    www.MuddyStuff.co.uk
    Off-Road Classifieds

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    Krusty, Mar 7, 2007
    #5
  6. Krusty

    Ace Guest

    Any chance you could explain in a bit more detail? I got a compressor
    and spray gun last year, mainly to help repainting all the house
    radiators, but I don't even know what HVLP is, let alone how it would
    make a difference.

    Used it for three rads at the time, the first of which was fine, but
    when spraying the others (a couple of weeks later) I was getting a lot
    of splatter and couldn't work out why. I've got a fairly decent
    compressor with a 100l tank and it happily keeps up to 8bars in use,
    so I think it's more down to the gun than anything. Would the dilution
    level of the paint also effect this? It's special radiator stuff that
    says to dilute by 10%, but it's possible I made the second batch a bit
    too thin.

    <snip>

    I really wish I could understand the rest of your post, but it appears
    to be written in some arcane foreign language.

    --
    _______
    ..'_/_|_\_'. Ace (brucedotrogers a.t rochedotcom)
    \`\ | /`/ GSX-R1000K3 (slightly broken, currently missing)
    `\\ | //' BOTAFOT#3, SbS#2, UKRMMA#13, DFV#8, SKA#2, IBB#10
    `\|/`
    `
     
    Ace, Mar 7, 2007
    #6
  7. Krusty

    Krusty Guest

    This bit I know. It's High Volume Low Pressure - meaning the paint's
    fired out at a slower rate (but higer volume - duh), reducing
    'bounce-back'. Therefore less paint ends up where it shouldn't.



    --
    Krusty
    www.MuddyStuff.co.uk
    Off-Road Classifieds

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    Krusty, Mar 7, 2007
    #7
  8. Krusty

    Howard Guest

    I need more info please.
    Would this type of item fit your criteria?
    http://cgi.ebay.co.uk/NEW-44FT-44-F...7QQihZ011QQcategoryZ30906QQrdZ1QQcmdZViewItem
    (shit that's long!)
    What size bore? What size fittings?
    This is for non-spray purposes, and I might need a long run
    eventually to feed my workshop.

    Advice please, or sources of info...

    Thank you
     
    Howard, Mar 7, 2007
    #8
  9. Krusty

    Beav Guest

    But reading about the job you intend doing, I'd forego the HVLP and go with
    a JGA. They're cheaper to buy and if you don't go at the job like a bull at
    a gate, the finish will be just as good.
    Air pressure and material viscosity are the two variable you don't want to
    vary during a repaint, so going with a JGA gun will keep one of them under
    control and a good eye will have the 2nd one sorted., so you're minimising
    potential problems by going with a JGA if you're using a 2.5hp compressor.
    (Check the CFM at spraying pressure too, and that should be around 100psi) A
    gun that requires 6.5+CFM may only require that little at 50-60psi, but at
    120psi it'll need a damned sight more airflow.
    I know, we did a full on body resto of a '76 corvette some time ago. (I've
    got the pics of the whole thing if you want to see 'em)

    However I'm not after show quality, just
    You'll **** up if you try to do half a panel. You need to keep a wet edge to
    the paint and if you stop, the edge will dry. If your chosen colour is one
    of the cunty one's (metallic silver being the cuntyist) you'll have a line
    forever and nothing you do will get rid of it, except repainting it.
    Just about, providing the compressor would keep up with an HVLP for the time
    it'll take you to paint the aircraft carrier that is the bonnet of a 'vette.
    Personally, I'd go with a JGA to reduce the chance of major **** ups.
    Neither did I until I bought a couple of air tools recently and needed
    fittngs. Tools were got from MM so I went back for the fittings. The tools
    are still unused.
    So you'll know just how easy they are to sand out without taking off paint
    you don't want to:)
    My plesh.


    --
    Beav

    VN 750
    Zed 1000
    OMF# 19
     
    Beav, Mar 7, 2007
    #9
  10. Krusty

    Beav Guest

    For house radiators, it wouldn't. HVLP is High Volume Low Pressure so you
    get a high volume of air for a given air pressure and this makes for a finer
    atomising of the medium. Best suited to quite thin medium though, such as
    car base coats, rather than chunky shit like Dulux:). The "Low" in HVLP is a
    little misleading though, because although the pressure IS lower, it's not
    *that* much lower than normally used, but there *is* more airflow and that's
    what counts. It's also what kills compresors.
    Three possibilities. One is too little air. Two, your paint is too
    thick/thin and the final one is (you guessed it) shit in the carbs, or in
    this case, shit on the needle and cap. Modern guns don't tolerate shite.
    They like to be uber clean and they like the paint at the proper viscosity
    and the air at the correct pressure.

    I've got a fairly decent
    Absolutely.

    It's special radiator stuff that
    Or too thick. Too thin (or too much presssure/too close to the job) and you
    invite runs, too thick and it goes on like treacle with nuts in it. Splatter
    is usually a mancky gun though.
    Arcane? I'm a norverner in I?


    --
    Beav

    VN 750
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    OMF# 19
     
    Beav, Mar 7, 2007
    #10
  11. Krusty

    Beav Guest

    Actually that should've been PCL (IIRC, we just call 'em airline
    connectors), but whatever they're called, Machine Mart only sell those. Ask
    for "Airline connectors" and they'll hand you any number of them.
    Perfectly All HVLP friendly AND you get a few spare HVLP fittings too.
    Obviously not from MM.
    That's not nearly long enough. Believe me. When you've got it home, you'll
    wish you'd bought two so you had twice the length.
    The airline is 10mm bore and only the tail end of the fittings is different
    to suit different bolre airlines. The business end of the connectors are all
    the same size. A bit like a balaclava really. One size connects all.


    See? I told you you'd want more length. Get two lines and join 'em.



    --
    Beav

    VN 750
    Zed 1000
    OMF# 19
     
    Beav, Mar 7, 2007
    #11
  12. Krusty

    Ace Guest

    Well, the gun I can be sure of, and the pressure's no problem (my
    compressor allows restricted pressure output if required) but how do I
    tell if the paint's the right thickness?
    I got quite a few runs, so I'm going with the too thin hypotheses. But
    How should I check this?
    It definitely wasn't manky - I'd made damn sure the needle and nozzle
    were both spotless. But perhaps 'splatter' was the wrong word; it was
    more that not enough paint was coming out, IYSWIM.

    --
    _______
    ..'_/_|_\_'. Ace (brucedotrogers a.t rochedotcom)
    \`\ | /`/ GSX-R1000K3 (slightly broken, currently missing)
    `\\ | //' BOTAFOT#3, SbS#2, UKRMMA#13, DFV#8, SKA#2, IBB#10
    `\|/`
    `
     
    Ace, Mar 7, 2007
    #12
  13. Krusty

    Beav Guest

    It should be slightly thicker than milk, but not as thick as the cream on
    top. If the paint is thicker, it needs more pressure to suck it up the tube
    and blow it out the front, but there's a point where the pressure needs to
    be so high that the air bounces back off the job and that's not good. If the
    pressure isn't enough to "work" the paint, then it'll go on like treacle, as
    mentioned before.
    Viscosity first, (see above) then the distance you hold the gun from the job
    and the speed you move the gun across the job. And air pressure, never
    forget air pressure.

    Too thin = an invitation to the runs.
    Too thin and too much pressure = a guarantee of the runs and also a room
    full of paint mist.
    Too thin and too close = a view of Niagra falls and a feeling of sickness.
    Too thin, too close and too much pressure = wipe the runs off the carpet.
    Too thin, too close AND too slow = the big time shits. And an invite to
    start all over again.
    Too thin, too close, too slow AND too much pressure = start again and buy a
    new carpet, cos it's fucked:)

    Possible air leak as that's generally the reason for the gun not sucking
    properly and "spitting" is a symptom. It's tricky finding an air leak in a
    gun though, so you just have to be methodical.

    The only other thing it can be (given that it's not a mancky gun) is your
    viscosity, so check that it's "just a bit thicker than milk". Easy done by
    dipping your stirring stick in the paint, then watching the paint slide off.
    It shouldn't take forever, but it shouldn't drop off the stick in a
    milisecond either. Or you can get a series of viscosity "cups" where you
    pour in a known amount of paint in and it takes a particular amount of time
    to empty (or at least stop dripping). I have to say it's been a long time
    since I used those things, but I imagine they're still available from a
    decent paint supply shop/store/house/factor.



    --
    Beav

    VN 750
    Zed 1000
    OMF# 19
     
    Beav, Mar 8, 2007
    #13
  14. Krusty

    Ace Guest

    Great stuff, thanks. I'll save this post for the next batch I do.

    --
    _______
    ..'_/_|_\_'. Ace (brucedotrogers a.t rochedotcom)
    \`\ | /`/ GSX-R1000K3 (slightly broken, currently missing)
    `\\ | //' BOTAFOT#3, SbS#2, UKRMMA#13, DFV#8, SKA#2, IBB#10
    `\|/`
    `
     
    Ace, Mar 8, 2007
    #14
  15. Krusty

    Beav Guest

    If you're doing a batch, I'll have two loaves and a couple of doughnuts.


    --
    Beav

    VN 750
    Zed 1000
    OMF# 19
     
    Beav, Mar 8, 2007
    #15
  16. Krusty

    Timo Geusch Guest

    Ah yes, we can't have that...
    Did I mention that you'd really want to look at the FAD numbers (Free
    Air Delivery) as the normal cfm numbers are theoretical numbers derived
    from the compressor's displacement and usually *hopelessly* optimistic?
     
    Timo Geusch, Mar 8, 2007
    #16
  17. Krusty

    Krusty Guest

    Damn right - slippery slope that one. We'll be asking for directions
    before you know it, & that way madness lies.
    So my BHP analogy was spot on then? Good stuff.

    --
    Krusty
    www.MuddyStuff.co.uk
    Off-Road Classifieds

    '02 MV Senna '03 Tiger 955i '96 Tiger '79 Fantic Hiro 250
     
    Krusty, Mar 9, 2007
    #17
  18. Krusty

    Timo Geusch Guest

    Pretty much, yes. Harder to put a compressor on the dyno and measure
    rwhp, mind.
     
    Timo Geusch, Mar 9, 2007
    #18
  19. Krusty

    Beav Guest

    As are the figures given of air requirements for HVLP guns. I see "6cfm" and
    think "More like 16cfm", and I'm usually right.

    I've yet to see one that's even close to the written spec.


    --
    Beav

    VN 750
    Zed 1000
    OMF# 19
     
    Beav, Mar 9, 2007
    #19
  20. Krusty

    Timo Geusch Guest

    Heh. Any experience with Sata Minijets? Do I need three-phase in the
    garage because there's no single-phase compressor powerful enough to
    supply that gun for, say, painting a tank?
     
    Timo Geusch, Mar 9, 2007
    #20
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