Shortening front forks.

Discussion in 'Motorbike Technical Discussion' started by Greg.Procter, Oct 11, 2009.

  1. Professional racers use a lot of upper body strength to countersteer
    their racers down to maximum lean angle in a minimum amount of time.

    This is called "flicking it into the corner" and it requires a lot of
    confidence in available tire grip.

    One racer ruefully remarked, "I flicked the bitch and the bitch
    flicked me!" after he tried this on cold tires.
    You'll see professional racers sticking a knee out in the direction of
    the curve they are about to negotiate, but they have to put their
    weight on the outside footpeg to accomplish this.

    A Finnish GP racer named Saarinen started hanging his knee out to keep
    the motorcycle from sliding out back in the early 1970's and the young
    Kenny Roberts started knee dragging in the same period.

    Roberts was wearing out his rear tires from spinning them under power
    while his mentor the Austrailian Kel Carrauthers was wearing out his
    front tires from using the to steer the bike with countersteering.

    Gary Nixon rode his racers like Mike Hailwood, his body was always
    straight in line with the motorcycle, at whatever lean angle. This
    technique was called "ear 'oling" which was to say, "Get yer ear 'ole
    as close to the ground as you can."

    I used to ride with an "ear 'oler" and it made me nauseous to watch
    him leaning over to maximum angles without stick a knee out to catch a
    slide.

    Nowadays the tall, long-armed ben Spies has been seen dragging his
    elbows as lean angles reach 60 degrees from the vertical in MotoGP and
    World Superbike races.
    Motorcycle tire engineers were challenged by the ultra-high speeds
    encountered in qualifying on the Daytona Speedway in the early 1970's.
    Qualifying involved taking a lap around the tri-oval that NASCAR stock
    cars raced on, it did NOT involve diving down into the infield and
    negotiating those tight corners at all.

    More than one rider made the mistake of failing to peel off for Turn 1
    at the start of the actual race, they would continue to head straight
    for the banking where they'd qualified.

    Anyway, as speeds surpassed 150 mph and reach 175 mph (Agostini
    crashed at 175 in 1973) the rear tires would get very hot and they
    would lose chunks of rubber.

    So rear tires in particular were designed to be wider, with less rain
    grooving (or none at all, in the case of a slick tire). The wider
    tires had more mass so it would take longer for them to heat up to the
    point where the extender oil in the tread would start coming to the
    surface and making the tire greasy.

    In the early 1980's the tire engineers started designing smaller
    diameter front tires as well. The riders needed their motorcycles to
    flick in and out of the haybale chicane at the end of the back
    straight at Daytona.

    Smaller tires worked better for flicking and the engineers would make
    them even smaller and narrower if the front tire's rubber could
    contain the heat of cornering and braking.

    And then it's necessary to consider what the amateur racer or
    sportrider is likely to do to a machine that has been set up and
    equipped according to the recommendation of experts.

    Back in 1986, it was a very common practice for a newbie racer to
    install a rear tire that was over an inch wider than the original
    equipment tire.

    The resulting machine would be harder to turn and the front tire would
    have to work harder to deal with the unbalanced traction (front to
    rear) while cornering.

    The rear tire would have extra traction, and the newbie racer would
    lean the machine into a corner, and add a little power, which would
    widen his line around the curve.

    So he would countersteer a little more to tighten his line. This would
    slow the machine down.

    So he would add a little more power and countersteer a little more and
    add a little power and countersteer a little more until the front tire
    suddenly washed out and he crashed.

    Then he wonder why he crashed. It was hard to convince a newbie that a
    motorcycle that came with a 140mm wide rear tire wasn't going to
    behave the same way with a 170mm rear tire on it.
     
    little man upon the stair, Oct 26, 2009
    #61
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  2. Well, an Earles fork with rear suspension units is not all that bad an
    idea, if you're interested in suspension compliance.

    The shock absorber shafts are small diameter, so there's little
    stiction compared to a strut type fork.

    Problem with an Earles fork is that there is a lot of mass in front of
    the steering pivot, so the front end will waggle and hunt on rough
    pavement.

    I rode a friend's 250cc Greeves MX-5 in the Mojave desert a few times.
    It had too much weight on the front tire and the front end waggled and
    hunted in the dry sandwashes.

    I couldn't go fast enough to get the front tire up on top of the sand,
    so the Greeves wallowed along like a pig.

    Another Earles fork-equipped machine in those days was the popular
    Sachs 125.

    Problem was that the front brake drum was anchored to the Earles fork
    swing arm, and if the brake was applied it affected suspension
    compliance.

    Not good, having the brake make the front tire skid early.

    The next motorcycle my friend bought bought was a pretty Ossa Stiletto
    with conventional forks and much less weight on the front tire. It
    handled more like a Yamaha Enduro model like I was riding.

    But, by that time, the Japanese had caught onto lightweight
    motocrossers with long travel suspensions and those machines could
    skitter across the whoop-de-doos like they weren't even there...
     
    little man upon the stair, Oct 26, 2009
    #62
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  3. Greg.Procter

    Greg.Procter Guest


    OK, I watched a couple of episodes on chopper building on Sky - rear tyres
    about the same width as diameter and front tyres more normal.
    Never did see what happened on corners as the obviously couldn't corner ;-)

    My personal experience is on much narrower and around 1" difference in
    width.
    Don't forget that "proper" racing motorcycle tyres are close to triangular
    in profile for more grip when heeled over.
    Yes, have experienced front wheel heading for the fence under the influence
    of power in corners - assumed it was time to back off!
    Ordinary road tyres won't grip successfully at racing lean angles, but
    normally
    there are foot rests, mufflers etc to keep one more upright.
    I used to push those limits until one occassion when I had a pillion
    passenger
    with big boots and minimal brain - we went around the corner in a series of
    bumps, straight lines and leaps..
     
    Greg.Procter, Oct 26, 2009
    #63
  4. Greg.Procter

    Greg.Procter Guest

    Err, most of the mass is _behind_ the pivot!
    Sounds like there was insufficient trail.

    Too true - the front of the bike rises under hard braking as the links
    roll around the pivots. Conventional forks sink under hard braking
    transfering
    weight from rear to front - back wheel locks :)
    Hmmm, Euro off-roaders were ahead of the Japanese, although they tended
    to be higher priced specialist bikes. (1960s-70s) Japs eventually made
    them cheaper and within a decade just as good.
    I wonder if the US experience came from demanding the smaller front
    wheels?
     
    Greg.Procter, Oct 26, 2009
    #64
  5. That's USKrusty for you: thinks he knows, but doesn't. :)
     
    The Older Gentleman, Oct 26, 2009
    #65
  6. Greg.Procter

    Greg.Procter Guest

    The point of the Earles fork, which was invented _after_ the telescopic
    fork is a) it's lighter, b) it gets over the telescopic fork problem of
    binding under braking.
    Older enthusiasts will remember BMW staying with Earles style forks for
    years after the market demanded telescopics - they knew what they were
    about.
    Eventually they were forced by fashion to go to teles.

    (I'm not getting into discussions about who knows what - we all know
    different things and there's always something to be learned)

    Regards,
    Greg.P.
     
    Greg.Procter, Oct 26, 2009
    #66
  7. So true. And then they nicked the Hossack design (or maybe bought it?)
    and everything was nice again.
     
    The Older Gentleman, Oct 26, 2009
    #67
  8. Depends on where the spring/shock units are located, which depends on
    whether it's a trailing link or a leading link set up.

    The inertia of masses disposed in front of, or behind the pivot is
    helpful in maintaining stability *while the front tire is firmly
    planted on the pavement*.

    Once grip is compromised and the fork starts oscillating, the inertia
    of the masses will work against a return to stability.
    That's debatable. I have no doubt that the strut portion of an link
    type front suspension can be made lighter than round tubes if it's a
    pressed metal welded structure or if it's made from carbon fiber like
    Britten used.

    b) it gets over the telescopic fork problem of binding under braking.

    Yes, the link type fork does away with stiction, but having the link
    motion restricted by application of the front brake is as bad or worse
    than stiction.
    Don't get me wrong. I love the idea of a link-type front suspension,
    especially what BMW has done with the latest multi-link front end.

    But if *you* want to graft a modern motorcycle front suspension onto
    your scooter, you're most probably going to use telescopic struts from
    a mass-produced motorcycle after acquirng the parts from a breaker.

    I know what it's like to have a machine shop full of lathes and mills
    and grinders, but whatever you produce in your shop is going to be one-
    off and, if you break it, your motorscooter will be out of commission
    until you make a new part.
     
    little man upon the stair, Oct 27, 2009
    #68
  9. Greg.Procter

    Greg.Procter Guest

    Earles is "leading link".
    Trailing link only exists on the odd motorscooter like Vespas. They dive
    like hell on braking!
    Sure, I like to keep mine right there!;-)
    (Apparently I don't always do that but ...)
    Huhh, why would the wheel start to oscillate when it's clear of the
    ground???
    No, my bad ... The _sprung weight_ is lighter on an Earles fork than
    with telescopic forks. Sprung vs unsprung weight is the vital factor.
    Err, the telescopic fork has the forces horizontally rearward during
    braking.
    The rake angle divides that force two forces, a) along the forks. b)
    rearward.
    depending on the fort angle. The rearward force binds the forks, the upward
    force compresses the forks and causes dive. That dive would be much worse
    if
    the rearward binding force did not exist.
    The Earles fork takes all the force rearward. An additional force is
    rotational
    around the axle - transfered vertically by the link arms to the rigid part
    of the
    forks and to the frame. The lifting force is approximately countered by
    weight
    transfer of the bike itself. (no binding)
    Yes, exactly - provided I can find some that can be
    reconfigured/shortened.
    Certainly. However, the scooter is intended as a testbed for the motor and
    as such won't travel very far. My intention is to make it so that it won't
    break!
     
    Greg.Procter, Oct 28, 2009
    #69
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