One step forward two steps back

Discussion in 'UK Motorcycles' started by Pete Fisher, Jan 4, 2007.

  1. Pete Fisher

    Pete Fisher Guest

    Today I have been mostly working on the Nordie. Starting well but very
    low on fuel so I treated her to a gallon of BP Ultimate. Started up
    again and running very crisply considering the original OEM silencer is
    back on for MoT duties.

    Started work on fitting the mini-indicators when I suddenly caught a
    strong whiff of petrol and looked down to see fuel dripping on the
    floor. Bollocks forgot to turn fuel off - but never done this before.
    Check fuel line - OK. Check main jet covers - OK. Check float bowl joint
    - OK. Look in to the bellmouth of the right hand carb to see that it is
    flooding. No amount of running and tapping succeeded in re-seating the
    float needle.

    A quick call to Allens carburettors confirms that the rubber tipped
    float needle is the most likely culprit. If I am lucky just a bit of
    shite, if not there may be a ridge in the rubber due to age and lack of
    use. What confuses me is that it was OK when I first started it a few
    weeks ago. So presumably more pressure from a properly full tank - or
    does 'ultimate' reach the parts other petrol cannot reach?

    Bastard float bowl won't come off unless the carbs are off. This is a
    non-trivial operation as they are not standard, requiring the complete
    carbs/manifold assembly to be eased out from a very tight fit between
    head and frame.

    Oh and just to please me even more my mini-indicators wink brightly and
    perfectly but the warning light doesn't. Not the bulb, because if I
    switch to the side not done yet, with no indicators at all connected, it
    does flash. Is this an MoT failure even if the indicators themselves
    operate OK? Tits. At least I have not made any non-reversible changes to
    wiring so I can revert to the standard units. Best idea really as they
    will come straight off again for the hill climbing. Just fancied using
    the neat, small but very bright carbon fibre finish Motrax ones I had
    lying about.


    --

    +-------------------------------------------------------------+
    | Pete Fisher at Home: |
    | Voxan Roadster Gilera Nordwest Yamaha WR250Z |
    | Gilera GFR Moto Morini 2C/375 |
    +-------------------------------------------------------------+
     
    Pete Fisher, Jan 4, 2007
    #1
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  2. Pete Fisher

    gazzafield Guest


    All warning lights like indicator repeater, high beam etc need to work just
    like for the car MOT IIRC.
     
    gazzafield, Jan 4, 2007
    #2
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  3. Pete Fisher

    Lozzo Guest

    Pete Fisher says...
    As I understand it, if you can see the indicators flashing from the
    riding position then you don't need a repeater on the dash. So I'd bung
    a bit of duct tape over the repeater lens and "indicator" wording. The
    MOT tester is not permitted to remove it to check what's behind the tape
    - same goes for tape covering "Not for road use" on an exhaust. They'll
    just fail the exhaust for being overly loud if they want to get snotty
    about it, but my testers never do.
     
    Lozzo, Jan 4, 2007
    #3
  4. Pete Fisher

    Pete Fisher Guest

    Duh. Elementary Watson. Anyway it seems to be sorted. Carbs off and
    drained. Float bowl off. Looks surprisingly clean and crud free ,
    although TBF the long time standing was with carbs off and drained
    anyway. No sign of float sticking or bent pivots or the like so j,j,
    jiggled gently a bit then I blew down the fuel pipe with the carbs
    inverted - no flow of air, then the right way - flow. Repeated a few
    times. Put back on and all seems well. As you say shit in the carbs
    flushed in from the tank. Didn't think this was such an issue with
    plastic tanks [1] as it used to be in the old rusty innards days.

    [1] The Nordwest was, I think, one of the first bikes with a 'legal'
    plastic tank. In fact IIRC this grey import WeeVee 92 model was probably
    not strictly legal when first registered.


    --

    +-------------------------------------------------------------+
    | Pete Fisher at Home: |
    | Voxan Roadster Gilera Nordwest Yamaha WR250Z |
    | Gilera GFR Moto Morini 2C/375 |
    +-------------------------------------------------------------+
     
    Pete Fisher, Jan 4, 2007
    #4
  5. Pete Fisher

    Pete Fisher Guest

    My tester is very accommodating [1] but I suspect the Nordie bulbous
    plastic tank covers and nose fairing prevent a visual check of the
    indicators from the riding position (particularly min ones). So back to
    standard it will have to be and I must borrow one of the GFR to replace
    the indicator melted by the exhaust gases from the race can.

    Still can't understand the phenomenon though. The special relay I ended
    up with has only two connections just like the OEM unit. I could just
    about get my head round a too slow or fast wink because of different
    resistance from higher wattage bulbs, but no wink from the warning light
    at all ? TBF I suppose I ought to try it with the standard units first
    to be sure that returns normal behaviour.

    The absence of indicators (switch stalk removed and slot taped over) and
    bicycle speedo on the Nordwest engined Saturno (not an MoT item anyway)
    never bothered them.
    --

    +-------------------------------------------------------------+
    | Pete Fisher at Home: |
    | Voxan Roadster Gilera Nordwest Yamaha WR250Z |
    | Gilera GFR Moto Morini 2C/375 |
    +-------------------------------------------------------------+
     
    Pete Fisher, Jan 4, 2007
    #5
  6. Pete Fisher

    Krusty Guest

    I'd agree. AFAIK the law was changed to coincide with Triumph's Tiger
    being launched with a plastic tank in 1993.

    --
    Krusty
    www.MuddyStuff.co.uk
    Off-Road Classifieds

    '02 MV Senna '03 Tiger 955i '96 Tiger '79 Fantic Hiro 250
     
    Krusty, Jan 4, 2007
    #6
  7. Pete Fisher

    Pip Luscher Guest

    Suggestion:

    Is it a single repeater or one for each side?

    If the former, the repeater is AFAIK wired across the indicators and
    relies on low resistance in the "off" pair to work. If they're lower
    wattage or *possibly* LED ones then the current may not be enough to
    light the bulb much.
     
    Pip Luscher, Jan 4, 2007
    #7
  8. Pete Fisher

    Pete Fisher Guest

    In communiqué <>, Pip Luscher
    Hmm. A single repeater and TBF I haven't actually tried it yet with all
    four indicators actually connected so perhaps I had better do that
    before giving up and reverting to standard.

    --

    +-------------------------------------------------------------+
    | Pete Fisher at Home: |
    | Voxan Roadster Gilera Nordwest Yamaha WR250Z |
    | Gilera GFR Moto Morini 2C/375 |
    +-------------------------------------------------------------+
     
    Pete Fisher, Jan 4, 2007
    #8
  9. Pete Fisher

    peter Guest

    *ding*

    Still don't quite understand it, but by connecting just one of the
    missing two indicators on the other side (using a 10w Motrax one) the
    warning light now functions as it should. The fourth unit needs a new
    bulb but I am confident(ish) that all will be well, thanks.

    Plastics back on tomorrow and a the stop/tail bulb to replace before
    checking the brake light switches still work (notoriously naff little
    cannister job for the rear brake).
     
    peter, Jan 5, 2007
    #9
  10. Pete Fisher

    Pip Luscher Guest

    Basically, when you turn one one pair on, one end of the repeater lamp
    is connected to 12V via the flasher relay. The other end is connected
    to ground via the other pair of indicators. The indicators, having a
    much higher wattage than the repeater, have a much lower resistance,
    especially as their filaments will be cold and the repeater's will be
    hot, so the bulk of that 12V drops across the repeater.
     
    Pip Luscher, Jan 5, 2007
    #10
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