LED blinkers

Discussion in 'Australian Motorcycles' started by John Littler, Jun 27, 2005.

  1. John Littler

    John Littler Guest

    Hi Guys

    Could the electrickery gurus give me some info / input please ?

    I've got to shift the mount point of the rear blinkers because the
    ventura rack is getting in the way (it's currently bending them down at
    about 30 degrees which can't be good for them, even if they are the
    flexi mount ones), so I've bought a pair of LED blinkers (which I've not
    fitted yet), I seem to recall however something about they flash faster
    because they draw less current ? The accessories mob at Berowra were
    keen to sell me a $120 "relay" to fix the issue but I figured I'd throw
    it to the brains trust here first. Shouldn't I be able to just wire up
    some resistors to up the current drain to slow them down - given as I
    understand it the problem is the LEDs don't suck much power ?

    Am I on the right track here or off the planet ? What's the best solution ?

    If I need to insert resistors, do I do it inline, or parallel , and what
    ohms should I get ?

    Thanks.

    JL
     
    John Littler, Jun 27, 2005
    #1
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  2. John Littler

    GB Guest

    Of course they were: $120.00 for three dollars worth of parts
    is an excellent profit margin!

    It's not quite that simple. LEDs only suck a poofteenth of a microamp
    of power (they'll suck more if you let them, but they won't be any
    brighter).

    Yes, you are. A system with appropriate voltage regulation (7805
    regulator for example, Dick Smith Z6545, Jaycar ZV1505) and a 555
    timer (DSE Z6145, Jaycar ZL3555) and a couple of resistors and
    capacitors to get the timing you want/need would do it. I'd get
    ultra high brightness LEDs and switch those with some sort of
    transistor - don't let the 555 power/sink them directly, you'll
    blow up the 555 in fairly short order with higher current HB LEDs.

    The best solution from a safety and visibility point of view is to
    fit original equipment or similar-to-OEM large incandescant light
    globes/fittings/filters. The small ones simply are not visible from
    more than about 12 feet away. (I had occasion to be following someone
    on a bike up to Berowra a little while ago, at first I thought the
    bike had no indicators, but when I got closer I realised that I
    just had to watch closely at the point where I thought indicators
    should be, and occasionally I'd get a glimpse of a flasher. I didn't
    realise they'd be so bad, but they were, at least in this case).

    If you *must* go the trendy route, use several high brightness LEDs
    and pay careful attention to positioning them so that they shine
    where viewers eyes should be - LEDs are quite directional with their
    light output.

    More complex than that 'cos, as I said, LEDs draw **** all power,
    and a percentage of **** all is still **** all. A circuit to turn
    the LEDs off and on as required, and an effectively seperate circuit
    to deliver the right amount of power to the LEDs independant of
    timing is more likely to work more proper like.


    A google will likely turn up a hundred different (but all the same)
    circuits. The application notes for the 555 will also turn up some
    good ideas if you design from scratch. The 555 timer is the mainstay
    of timing (and learning electronics) applications, and they're very
    very widely used. Google for things like 555 and 'flasher',
    'indicator', etc, and you'll probably find a circuit that works as
    a plug-in replacement for an existing flasher can or something like
    that.


    If you don't find what you need and/or need help to build something,
    giz a yell.


    You should go the original equipment route of large/bright lights
    though.


    GB
     
    GB, Jun 28, 2005
    #2
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  3. John Littler

    jlittler Guest

    But doesn't it already have a device turning on and off the current to
    them - isn't that what the blinker can does ?
    Given a choice between the same size indicators with globe and with a
    dozen high intensity LED I think the LEDs should be more visible,no ?
    They certainly claim to be putting out more light, and they seem
    brighter to me.
    Shit the ones I bought have a DOZ high brightness leds on the board.
    OK, ta.

    Too late !! I've already bought the aftermarket (large and extra
    bright) led indicators, I just haven't fitted them yet (they're
    definitely brighter than stock globes when connected to power though -
    retina burning !).

    I've found a couple of options that are a bit less exxy - the mob in
    Castle Hill have a black box like the above mentioned one for $60,
    there's also a mob in the US advertising "resistors" (could be a combo
    of components in there) to be plugged inline with the blinkers for $8
    US (plus P&h), there's another mob in Europe with advertised a similar
    option with a heatsink (i forget the specs something like 6ohm and
    50watt or something ?) for about 30 euros
    and maybe a capacitor or am I dumbing it down to meet my knowledge too
    far ?

    I'll send you the URLs I've dug up via email, and maybe you can tell me
    what I'm missing.

    JL
     
    jlittler, Jun 28, 2005
    #3
  4. John Littler

    conradvr Guest


    www.amcmotorcycles.com sell a 'Dual Load Equaliser 01008' for LED turn
    indicators for $59.40.

    This is pretty easy. Take a look at the original bulb and note its
    power rating. With the new LED indicator note its power or current
    rating (convert current to power rating by Power = Voltage * Current).

    Simply subtract the power rating of the LED indicators from the power
    rating of the original bulb. Use the formula R = (V * V)/P to
    determine the resistance value required.

    Example
    System voltage 12Vdc
    Original indicator bulb power rating 25W
    LED indicator current draw rating 83mA = 12 * 0.083 = ~1W

    Power(resistor load) = 25W - 1W = 24W
    Resistance required = (12Vdc * 12Vdc) / 24W = 6ohms

    In this case you can use 2 x 22ohm and 2 x 27ohm 10W resistors in
    parallel as the shunt load (resistors are about $1.50 each) - if all
    are connected in series the total resistance is ~6ohms. These will get
    hot so take care where they are mounted.
    (Total resistance of n * parallel resistors = 1 / (1/r1 + 1/r2 + 1/rx
    ....+ 1/rn)

    Cheers
    Conrad
     
    conradvr, Jun 28, 2005
    #4
  5. John Littler

    conradvr Guest

    Edit - typoif
    "all are connected in series the total resistance is ~6ohms" should
    read
    all are connected in parallel the total resistance is ~6ohms
     
    conradvr, Jun 28, 2005
    #5
  6. You wanna know the "cheap-arsed dodgy brothers solution"?

    Wire your existing incandescent globes in parallel with the bling new
    led indicators, and hide the globes under the seat or somewhere...

    big
     
    Iain Chalmers, Jun 28, 2005
    #6
  7. John Littler

    sharkey Guest

    The 'flash faster' thing is probably a warning from your bike's highly
    sophistimicated relay unit that your blinker has blown. Simpler ones
    tend to go slow (well, they're on for a long time then off for a short
    time) when a bulb blows, instead.

    Easiest thing is to replace your sophistimicated relay unit with a $10
    electronic one from a servo or Kmart. You're looking for a clear plastic
    can with some bits inside and two terminals.

    Which wire is which on your bike depends a lot on the bike ... have
    you got a wiring diagram?
    You could do that if you wanted ... a 6 ohm resistor will draw 30W from
    your 13.5V electrics (P = V^2/R), so putting one in parallel with each
    LED indicator would do it. Bit of a wasteful approach though, and
    resistors which can dissipate 30W are pretty expensive and bulky.

    -----sharks
     
    sharkey, Jun 28, 2005
    #7
  8. John Littler

    jlittler Guest

    It's quite possible, however the bike shop fitted them not me, hmm I
    must admit I didn't think of that, and I'm not sure if I got given the
    instructions so I can check whether they fitted them correctly - good
    thought Coney. I'll investigate it further.
    Naah that's OK, any one can stuff up, and it is certainly a
    possibility, however if a mistake has been made fitting it, it wasn't
    mine :)

    JL
     
    jlittler, Jun 28, 2005
    #8
  9. John Littler

    jlittler Guest

    Thanks very much Conrad, very helpful.

    ....snip
    The accessories mob at Berowra were
    Yeah, that's the mob at castle hill I mentioned in the other post.
    OK just to confirm, all 4 resistors are wired in parallel, this gives a
    resistance equivalent to 6 ohms, yes ? For the slower members of the
    class, why not just use a 6 ohm resistor ?

    Hmm...interesting problem of where to mount them now to deal with the
    heat. A heat sink may be called for.
    Thanks very much, that's brilliant.

    JL
     
    jlittler, Jun 28, 2005
    #9
  10. John Littler

    jlittler Guest

    hehehe, I love it, that's great. Or I could go down the route of those
    scooters on sunday and have the globe blinker mounted above the led
    blinker, and maybe mount 2 or 3 more led blinkers on there as well :)

    JL
     
    jlittler, Jun 28, 2005
    #10
  11. John Littler

    Moike Guest

    Supercheap are selling Led clusters that have a bayonet fitting. ~$20 IIRC

    Moike
     
    Moike, Jun 28, 2005
    #11
  12. John Littler

    jlittler Guest

    Oooh ta ! That'll do nicely for the front blinkers (couldn't get
    anything to replace them with as they're built into the mini fairing.

    JL
     
    jlittler, Jun 28, 2005
    #12
  13. John Littler

    jlittler Guest

    Yeah manual has a wiring diagram marked up in Italish, can be very
    difficult to work out but it's there.

    OK, so step one is to fit them and see whether I have a sophistimacated
    relay or a low rent one, if they haven't fitted a cheap arse one, go
    source one from Kmart and see if that fixes it. If it doesn't then
    pursue other routes re resistors already discussed.

    Kewl, we have a plan !

    JL
     
    jlittler, Jun 28, 2005
    #13
  14. John Littler

    conradvr Guest

    Yes - wire all resistors in parallel and then connect them up in
    parallel to the LED. If you can find a 30W 6ohm resistor then you can
    just use one - else you need to use a bunch of 10W resistors in
    parallel to stop them from reaching infinite resistance as all the
    smoke escapes.

    I wouldn't bother with a heatsink, resistors can take the heat, maybe
    just mount them with some space between them on some ally plate and
    then to the frame - I was more concerned if they are touching things
    that will melt or burn.

    Using the original bulb as the parallel load is a great idea. Also
    lets you go for the undercarriage illumination look option like some of
    the boyracer cars :) The LED units don't tend to draw much current so
    the flash rate should be about the same.

    Cheers
    Conrad
     
    conradvr, Jun 28, 2005
    #14
  15. John Littler

    jlittler Guest

    Ooh good thing I checked, I would have wired the cluster of resistors
    in series before the blinker (proving once again a little knowledge is
    a dangerous thing). Thanks.
    Ahhh light dawns on marble head ! Of course you've got to get the
    wattage right. Obvious when someone points it out...
    OK, no worries.
    Hehehe yeah pass. I'd have just relocated the original blinkers except
    they're the "generic square bike rear blinkers" and they look out of
    place on the bike, the new ones look a bit nicer.

    JL
     
    jlittler, Jun 28, 2005
    #15
  16. John Littler

    sharkey Guest

    Feel free to scan and email (yeah, that's a real address) if you'd
    like some advice on it ... but in general[*] you're looking for a
    circuit something like (bad ascii art follows):

    Battery+
    |
    Fuse Box
    |
    Ignition switch
    |
    Flasher Can
    |
    Indicator Switch
    | |
    Left Inds Right Inds
    | |
    ground

    .... the side from the ignition switch is then the positive
    side, and the side to the indicator switch the negative side.
    Some flasher relays also have a (third) ground terminal.
    Yep.

    -----sharks

    [*] Eg: not on BMWs.
     
    sharkey, Jun 28, 2005
    #16
  17. John Littler

    GB Guest

    wrote in
    Not that you're not incompetant or anything <grin>!

    Had a bit more of a thunk about this on the way back from the
    bottle-o with a case of beer on the tank tonight, and thunk to
    myself that somewhere way back when I'd read about an alernative
    magic flasher can that doesn't suck.

    (Bear in mind that they generally dumb-down things in 'hobbyist
    electronics' magazines to a level where even blind freddy can
    get pretty worked up about the level of 'technology' that isn't
    displayed therein!)

    Generic 'mechanical' flasher cans rely on a certain amount of
    current being drawn for a given, er, rate-of-flash. Suck less,
    flash more, and vice-versa.

    I do remember reading various articles in electronics magazines
    with circuits that offer 'current independant' flasher cans.
    Assorted 'kits' from DSE and Jaycar and Altronics are likely
    available, and I'll build it for you if required. the new cans
    should work (as in give an acceptable rate-of-flash) regardless
    of what the load is. Should take a whole crapload less of effort
    than many of the afore-discussed solutions.

    HTH, HAND, WTF, OMFG, GAGF, LOL,

    GB
     
    GB, Jun 28, 2005
    #17
  18. remember that they're directional though John, if the LED 'bulbs' are facing
    forward, you'll be fine, if they are mounted sideways thats where the light
    will be going.

    Al
     
    Alan Pennykid, Jun 28, 2005
    #18
  19. yer...wot he said

    use wire wound resistors

    try it first tho...there may already be compensation built in...measure
    it with yer meter...without will be about 330 ohms

    if not the extra resistor(s) will go across the load so it draws the
    same as a bulb

    also...it's not really that critical, a 10 ohm 10W resistor should do
    the trick
     
    fulliautomatix, Jun 28, 2005
    #19
  20. also...it's not really that critical, a 10 ohm 10W resistor should do

    cos;

    original current draw = 12/8 ish = ~1.5A

    12/10 = 1.2A...close enough, + a bit for the LED lamp

    10W cos 10 ohms at 12V is only 14.5W and its not on 100% duty cycle so
    it'll have time to cool down a bit!
     
    fulliautomatix, Jun 28, 2005
    #20
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