Katana Carb Problem (HELP!)

Discussion in 'Motorbike Technical Discussion' started by Tim, Aug 18, 2003.

  1. Tim

    Tim Guest

    Hi all,
    Ok, here's the deal. Last week I was messing with my 2001 Katana and
    trying to bring up the idle speed since it was lower than what the
    specs said it should be. Here's where I admit that I did a stupid
    thing... I adjusted the inside carb synch screw thinking it was the
    idle adjuster since it was right next to the throttle cable. Note: At
    the time I was doing this the engine was running. I realized pretty
    quickly what I had done and wasn't all that worried because I'd been
    wanting to get a carb synch and synch them anyway, so I shut off the
    bike and ordered my Hg Syncher from JCWhittney.

    So, here's where my problem begins... After I received my synch I
    went back out to do the job and now my bike won't start. AGH!! After
    a lot of tinkering and pulling off the carbs and visually adjusting
    the butterflies according to the manual I was able to get the bike to
    start and run at a very low RPM (but it didn't sound happy). If I
    even tried to raise the idle at all it would die, so I attempted to
    synch the carbs at about 700 rpm, but after I did, it still was having
    the same problem. I'm at a total loss. I'm not sure if this matters
    or not, but during my own stupid trial and error diagnosing, I sprayed
    some carb started into the carbs to see if I could get it to run and
    it did, and if I sprayed some into the carbs while it was running the
    idle would dramatically increase (which I can't get it to do with the
    throttle without killing it). I'm not sure if that helps, but I
    thought I'd throw it out just in case. It seems to me that I'm having
    a fuel issue, but I can't see how my bike went from running fine to
    not running at all with only a little help from me. I've been
    debating on pulling them apart and cleaning them, but before I do I
    wanted to get some other suggestions since I really think it's going
    to be a waste of my time since the bike is fairly new.

    Thanks for any help you can give me!!!
    Tim
     
    Tim, Aug 18, 2003
    #1
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  2. Tim

    Tim Morrow Guest

    You have replaced the airbox and checked all your carb boots for leaks, right?

    Another Tim
     
    Tim Morrow, Aug 19, 2003
    #2
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  3. Tim

    Tim Guest

    I guess I can double check that the intake boots are sealed. I would
    have guessed they were, but anything is possible.

    As far as the other suggestions made... Nothing was caught up in the
    intakes seeing that I did all of this with the gas tank off of the
    bike and the airbox was removed as well.

    Thanks for the suggestions,
    Tim
     
    Tim, Aug 19, 2003
    #3
  4. Tim

    Tim Guest

    Ok, so I have my moments of stupidity. Yes, I was trying to synch
    the carbs with the airbox off. I plead ignorance. Thanks for
    pointing me straight. I will try again.

    Thanks,
    Tim

    It's always a pleasure to work with another Tim.
     
    Tim, Aug 20, 2003
    #4
  5. Tim

    Tim Guest

    Hello Again,
    Ok so putting the airbox back on seemed to improve things slightly,
    but I'm still having problems. It will run upto 800-900 rpm without
    dying and if I give the throttle a quick pull I can get it up to 2 or
    2500 rpm, but I have to let go immediately or it will kill it. Also,
    when I first started up the bike, I "turned on" the starter (enricher)
    system and the bike idled probably around 2 or 3000 rpm for awhile
    before I shut the enricher off. Any other suggestions?

    Thanks,
    Tim
     
    Tim, Aug 21, 2003
    #5
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