Ideas for repairing my speedo? (link to pics)

Discussion in 'Motorbike Technical Discussion' started by Pigeon Hohl, Jan 12, 2004.

  1. Pigeon Hohl

    Pigeon Hohl Guest

    I crashed my trusty battle axe (1980 Suzuki GS8500) and while the cover
    is intact, the internal plate shattered and the needle broke off.
    The odometer still works; I just need to get the speedo working.

    It's much easier to show a picture than try to describe:

    http://www.oceandave.com/speedo.jpg

    I would rather fix this one than try to find a replacement,
    which wouldn't show the correct mileage. (41,000 original)

    There's an aluminum cover which wraps around the glass:
    (with the rubber seal pulled back)

    http://www.oceandave.com/cover.jpg

    I would like to try to remove the cover, glue the shattered plate back
    together, and either glue the needle back on or simply replace it--if I
    can find one. It looks like I could carefully pry around the back with a
    sharp screwdriver or knife, and gain access to the inside.

    Has anyone ever taken one of these to speedos apart?
    Any suggestions?

    Yes, I do have a lot of free time on my hands--and I'm trying to save $$.

    Pigeon
     
    Pigeon Hohl, Jan 12, 2004
    #1
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  2. Pigeon Hohl

    Mr X Guest

    r u a jewlery repair expert and have those type of fine tools and
    vises and glues to straighten it out enough to glue / weld it
    I ttook mine far enough apart [ 80 gs750 ] to see the sqaue hole
    was stripped - I used to do some work on electronic meter movements.

    BUY ONE swap the odo or reset the one you bought


    BUY ONE swap the odo or reset the one you bought
     
    Mr X, Jan 14, 2004
    #2
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  3. Pigeon Hohl

    Pigeon Hohl Guest

    So you were able to pry back the cover enough to lift it off?
    How big a PITA was it? What tools did you use?


    Is it a simple matter to swap or reset the odometer once the cover is
    off?

    Thanks for the info.

    Pigeon
     
    Pigeon Hohl, Jan 14, 2004
    #3
  4. Pigeon Hohl

    Mr X Guest

    r u a jewlery repair expert and have those type of fine tools and
    vises and glues to straighten it out enough to glue / weld it
    I ttook mine far enough apart [ 80 gs750 ] to see the sqaue hole
    was stripped - I used to do some work on electronic meter movements.

    BUY ONE swap the odo or reset the one you bought


    BUY ONE swap the odo or reset the one you bought
     
    Mr X, Jan 15, 2004
    #4
  5. Pigeon Hohl

    Mr X Guest

    r u a jewlery repair expert and have those type of fine tools and
    vises and glues to straighten it out enough to glue / weld it
    I ttook mine far enough apart [ 80 gs750 ] to see the sqaue hole
    was stripped - I used to do some work on electronic meter movements.

    BUY ONE swap the odo or reset the one you bought


    BUY ONE swap the odo or reset the one you bought
     
    Mr X, Jan 16, 2004
    #5
  6. Pigeon Hohl

    Mr X Guest

    sorry I missed your post and my posts , so I sent it again
    reader set up error on my part


    no I don't' have a cover to pry back
    mine is the model with the dashboard setup
    I did take out the whole spedo instrument
    not a big deal to me or a big problem on my model
    I did not dissablme it further

    that face plate with the numbers will scratch off very easily when
    touching it.

     
    Mr X, Jan 16, 2004
    #6
  7. Pigeon Hohl

    Mr X Guest

    Simple is relative to the person doing it. From what I recall
    when I had mine apart yes I could have done either.
    I suggest you try a odo removal and then you could try a reset to
    numbers you
    like on your Damaged spedo / odo before you play with the
    replacement,
    the replacement being a new one iif available or a useable spedo
    from a junker.
     
    Mr X, Jan 17, 2004
    #7
  8. Pigeon Hohl

    Pigeon Hohl Guest

    I have no interest in resetting (as in lowering) the numbers on my
    speedo; the fact that it's illegal (and sleazy) notwithstanding.
    While I'm not implying that you're suggesting this, I want to make it
    clear what my intentions are--and what they aren't.
    The whole point is that I want the numbers to reflect the actual
    miles on this ancient beast, mainly for maintenence.
    And 41,000 miles is pretty damn low regardless on a 1980 bike anyway.

    My main question is whether there's an easier way to get inside
    the unit other than spending 1/2 hour or so very tediously prying
    the edges of the cover up with a sharp tool--and I'm not even sure if
    this will work. And getting the cover back the way it was will be even
    more fun!

    In any case thanks for the suggestions and ideas.
    I think the junkyard might be my best bet for an affordable replacemant
    if I'm not able to fix mine.

    http://www.oceandave.com/cover.jpg

    http://www.oceandave.com/speedo.jpg

    Pigeon
     
    Pigeon Hohl, Jan 17, 2004
    #8
  9. Pigeon Hohl

    skips Guest

    I'm actually in the process of getting into both my speedo and tach on
    a KZ900. It sounds as if it's different from your suzuki by looking at
    the pics. On mine there's a ring that forms a seam about half way down
    the speedo. Carefully prying the back-side of this ring (the side
    facing down) 1/8-in at a time all the way around (took about 20 min
    with a small & med screw driver), I was able to disassemble both the
    speedo and tach. (did the same thing on my son's 600 Suzuki Bandit
    last year to re-paint his tach dial) Maybe your suzuki has something
    similar. My big question is. What is the safest way to remove the
    actual dial from it's shaft? Does it pry up? Or simply twist off and
    which way? I would be interested in hearing how your situation works
    out and if you've tried it - or anyone else reading this? I plan to
    make an exact duplication of my speedo and tach dial face-plate using
    a reverse engraving technique - so that back-lighting actually shows
    through the numbers. Goodluck!
     
    skips, Jan 19, 2004
    #9
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