GS500e idle problem

Discussion in 'Classic Motorbikes' started by John, Aug 14, 2007.

  1. John

    John Guest

    I've just bought a Cheep cheap GS500e but it will not idle properly even
    if I get it warmed up and set the idle to 1200rpm but when I rev the
    engine the idle increases to 3K and will not go down
    like a stuck throttle cable but its not
    if I then turn the idle screw down the revs slowly drop and then the
    engine dies.
    Help!
     
    John, Aug 14, 2007
    #1
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  2. John

    TOG Guest

    And clean the carbs out. Properly. They're probably gummed.
     
    TOG, Aug 14, 2007
    #2
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  3. John

    Mark Guest

    Air leak
    Check that the vacuum take-off plugs are present on top of the carbs, if it
    looks like bodger has been at the carbs take the tops off and see if the
    small O ring is not missing from between the vacuum pipe and top cover,
    check vacuum pipe from carb to petrol tap.
    Check valve clearances, too tight will cripple the idle,
    spec is 0.003-0.008mm
    it decreases with wear.



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    Mark, Aug 14, 2007
    #3
  4. John

    John Guest

    Well the Carbs were full of muck and both O rings were missing.
    Thanks
    Next question
    Has anyone done the valve shims on one of these mine are all tight I
    don't think the exhausts were closing properly at all.
    How do you remove the shim from the valve top bucket.

    Thanks for you help
     
    John, Aug 16, 2007
    #4
  5. John

    Mark Olson Guest

    Your Haynes Book of Lies will reveal all. If you don't have a workshop
    manual, get one.

    Usual method for doing shim-over-bucket valve adjustments is to obtain
    a special tool that compresses one or more buckets, then the shim(s) is
    plucked out with a pointy thing or a magnet, etc.

    Don't go to this website, whatever you do.

    http://gstwin.com/adjust_valves.htm

    Especially don't watch this video:

    http://video.google.com/videoplay?docid=-2015554469142545363
     
    Mark Olson, Aug 16, 2007
    #5
  6. John

    Mark Guest

    John <
    You can take the camshafts out.
    Buy the proper Suzuki tool.
    Or grid a 6mm allen key like this
    http://i14.tinypic.com/6736flf.jpg
    Once you have slightly opened a valve It will slip between the bucket edge
    and the camshaft giving you two hands to fish the shim out with tweezers.
    But while you have the cam cover off you should inspect the cam chain to see
    if that needs replacing.



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    Mark, Aug 17, 2007
    #6
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