97 yamaha wr200 - top end rebuild - down on power

Discussion in 'Motorbike Technical Discussion' started by Charlie, Aug 13, 2004.

  1. Charlie

    Charlie Guest

    Ok, I decided to be lazy this time and pay my usual mechanic to do the
    top end, clean the powervalve, and sort out a few niggling things that
    take him 10 minutes and me hours. He pulled it to bits, said that the
    top end was worn, the bottom end looked ok, but with a bike of this age
    (97 and 8000 miles) he'd do it if it was his. I chose to do just the top
    end, so he went ahead and did it, ran it in somewhat, then put it on the
    dyno to check the tuning of it, in the quest for possible more power. He
    gives me the bike back, I take it home and test ride it, after taking it
    nice and easy to get it warm (10 mins or so) I open it up, runs
    horribly, horribly flat. I'm concerned at this point. Pull the dirty
    outer air filter off, check the powervalve is hooked up, and try again.
    No difference. Take it back to him. He says the main jet was blocked,
    and apparently rebuilds the carby at the same time. I go to test ride
    it, power is much better, but still signifigantly down on power from the
    upper midrange onwards. (where a 200 spends most of it's time...)
    I've left it with him, he doesn't seem to have any more ideas, says he's
    gone over, pulled apart and checked damn near everything. I've had
    plenty of work done by him in the past, had big hassles with a shock
    once, he doesn't charge at all unreasonably, and with problems like this
    just cops it himself, so he's not making a killing off me or anything,
    not getting ripped off, but I just want my bike fixed! Anyone got
    suggestions on what to do? If neither he or I can fix it, I'm just going
    to have to pay someone else to look at it, which doesn't seem like it'll
    work real well since they've never seen it before, don't know half of
    what's been done, and are under 0 obligation to be reasonable with
    costs.

    It doesn't seem particularly rich or lean in the top end, just not
    making the power it should.

    Charlie
     
    Charlie, Aug 13, 2004
    #1
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  2. Charlie

    Charlie Guest

    I've ridden it without the silencer, no difference. I'm not likely to
    get much carbonized 2 stroke mung during the rebuild process am I? I
    probably didn't specify strongly enough that it was running fine prior
    to the rebuild.

    Charlie
     
    Charlie, Aug 13, 2004
    #2
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